[Dan] had been wanting a pair of Bluetooth headphones for quite a while. Most of the reviews for wireless headphones in the $50-$80 range complained of tinny sound and dropped bass. Nevertheless, he stumbled upon a $20 pair of headphones with similar reviews and realized that he could switch out the driver and make a decent pair of cans.
The donor drivers came from a pair of Sennheiser HD 540 headphones. These are very respectable headphone speakers that cost about what you would expect for pro audio gear. To to get Bluetooth working with the Sennheisers, [Dan] removed the PCB and battery enclosure and attached them to the headband with velcro.
For his build, he had to cut the cable on the Sennheisers and solder them to the Bluetooth board. There was never any danger of ruining a good pair of headphones, though. If he screwed up he was only out a headphone cable. Now [Dan] has a nice pair of Bluetooth headphones that can reproduce bass. Not a bad deal for a $20 pair of headphones.

Filed under: digital audio hacks