[Mike] got his hands on this thermal imaging camera which is designed for use by Firefighters. As he’s demonstrating in the image above, it clips to a helmet and has a display what will let rescuers see through heavy smoke. But this one isn’t working right so he cracked it open and repaired the damaged board.
The hour-long video (embedded after the break) is quite interesting. He starts with a disassembly of the unit, before diving head-first into trouble shooting. There is a PCB inside that fills the entire U-shaped enclosure. The thermal sensor’s habit of cutting out seems to be a symptom of this design. There is one weak point where the board is very narrow. Flexing or vibrating that section will reset the sensor, and [Mike] ends up replacing a couple of components before the thing is fixed. These include a resistor and a ferrite bead both of which are suspected of having cracks due to that board flexing. The rest of the video is spent with an EEVblog-style look that the components and the construction.
[via Reddit]

Filed under: repair hacks